How Long Does an Ingot Mold Last? Factors Affecting Service Life
An ingot mold is a small, non-precision vessel that holds molten aluminum while it solidifies, and its lifespan depends heavily on thermal cycling, handling, and material choice rather than any single number. A sow mold, or sow mould, faces the same forces at a much larger scale, carrying far more weight and mass through every pour. Understanding what actually wears out an ingot mold or sow mold helps plants plan replacement schedules realistically. What Determines How Long an Ingot Mold Lasts? An ingot mold has no cooling system and no temperature control, which means every pour puts the steel through a full thermal cycle with nothing to soften the transition beyond whatever preheating routine a plant follows. Over thousands of cycles, that repeated expansion and contraction is what eventually leads to fatigue cracking, and it is the single biggest factor behind how long an ingot mold actually lasts in service. Because an ingot mold is a small, non-precision vessel producing a block
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