Top 5 Common Dross Pan Problems and How to Fix Them
Dross pans and dross containers are essential equipment in primary and secondary aluminum plants for handling hot dross safely and efficiently. However, operators frequently encounter challenges that can impact productivity, aluminum recovery rates, and equipment lifespan. This article examines the five most prevalent issues affecting dross pan performance and provides practical solutions to address them, helping aluminum smelters optimize their dross management operations while reducing operational costs. Problem 1: Premature Cracking and Thermal Shock Damage One of the most significant challenges facing aluminum dross pans is premature failure due to thermal shock and cracking. When hot dross at temperatures between 600-700°C is transferred from the furnace into slag bins, the extreme temperature differential creates enormous stress on the container walls. Traditional dross containers made from standard materials often develop cracks within months of operation, leading to structural
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